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href="/article.html">技術文章</a> > 噴粉涂裝生產流水線結構及原理</span> </div> <div id="lmw1mi7ee" class="right_content"> <div id="lmw1mi7ee" class="art-cont"> <h1 class="art-title">噴粉涂裝生產流水線結構及原理</h1> <div id="lmw1mi7ee" class="art-info"> 　　點擊次數(shù)： 9682次 </div> <div id="lmw1mi7ee" class="art-body"> <p>噴粉流水線主要包括：前處理設備、噴粉系統(tǒng)、高溫固化、熱源系統(tǒng)、電控系統(tǒng)、懸掛輸送鏈等<br />1、前處理設備<br />噴淋式多工位前處理機組是表面處理常用的設備，其原理是利用機械沖刷加速化學反應來完成除油、磷化、水洗等工藝過程。鋼件噴淋式前處理的典型工藝是：預脫脂、脫脂、水洗、水洗、表調、磷化、水洗、水洗、純水洗。前處理還可采用拋丸清理機，適用于結構簡單、銹蝕嚴重、無油或少油的鋼件。且無水質污染。<br />2、噴粉系統(tǒng)<br />粉體噴涂中的小旋風+濾芯回收裝置是較先進，換色較快的粉末回收裝置。噴粉系統(tǒng)的關鍵部分建議選用進口產品，噴粉室、電動機械升降機等部件全部國產化。<br />3、高溫固化<br />烘爐是涂裝生產線中的重要設備之一，它的溫度均勻性是保證涂層質量的重要指標。烘爐的加熱方式有：輻射、熱風循環(huán)及輻射+熱風循環(huán)等，根據(jù)生產綱領可分單室和通過式等，設備形式有直通式和橋式。熱風循環(huán)烘爐保溫性好、爐內溫度均勻、熱損失少，經測試，爐內溫差小于±3oC,達到先進國家同類產品的性能指標。<br />4、熱源系統(tǒng)<br />熱風循環(huán)是目前應用較普遍的加熱方式，它利用對流傳導原理對烘爐進行加熱，達到工件的干燥和固化。熱源可根據(jù)用戶的具體情況選擇：電、蒸汽、燃氣或燃油等。熱源箱可根據(jù)烘爐的情況而定：置于頂部、底部和側部。循環(huán)風機為特制耐高溫風機，它有壽命長、能耗低、噪聲低、體積小等優(yōu)點。<br />5、電控系統(tǒng)<br />涂裝、涂裝流水線電氣控制有集中和單列控制。集中控制能采用可編程序控制器（PLC）來控制主機，根據(jù)編制的控制程序對各工序進行自動控制，數(shù)據(jù)采集和監(jiān)視報警。單列控制是涂裝生產線中常用的控制方式，各個工序單列控制，電控箱（柜）設置在設備附近，造價低、操作直觀、維修方便。<br />6、懸掛輸送鏈<br />懸輸機是工業(yè)流水線、涂裝線的輸送系統(tǒng)，本公司設計制造的積放式懸輸機應用于L=10-14M的倉儲貨架和異型路燈合金鋼管涂裝線。工件吊裝在掛具上（承重達500-600KG），進出道岔平滑，道岔根據(jù)工作指令由電氣控制進行開合，滿足工件在各處理工位的自動輸送，在強冷室、下件區(qū)域內平行積放冷卻，并在強冷區(qū)域設掛具識別和牽引報警停機裝置。該積放式懸輸機，具有造價低（約為國內同類產品的1/3）、承重大、節(jié)省場地等優(yōu)點。<br /> <br />相關設備：<br />1、靜電噴塑機（靜電粉末噴涂機）1臺或多臺<br />2、具有粉末回收功能的噴房（單工位或雙工位）<br />3、噴塑烤箱：以電為能源，整體同熱交換烘箱和主電熱烘箱組成，電烘箱外層采用鋼板結構，內層及熱交換器采用不銹鋼制作，保溫層采用巖棉及石棉材料，保溫層厚度達100mm，電烘箱具有保溫效果好、經久耐用等優(yōu)點。當烘箱內溫度為200-400℃時烘箱表面溫度不超過60℃。<br />4，自動噴槍控制柜<br />5，自動噴涂往復機</p> </div> <div id="lmw1mi7ee" class="art-next"> <dl class="shangxia"> <dd>上一篇：<a href="/Article-557980.html">環(huán)保局對噴漆房的要求及處理方法</a> </dd> <dd>下一篇：<a href="/Article-558783.html">噴粉回收機工作原理及適用行業(yè)</a> </dd> </dl> </div> </div> </div> </div> </div> </div> <div class="lmw1mi7ee" id="clear"></div>  <div id="lmw1mi7ee" class="g_ft f_fw"> <div 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