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src="/skins/575621/images/home.png">您的位置：<a href="/">網(wǎng)站首頁</a> > <a href="/article.html">技術(shù)文章</a> > 如何設(shè)計(jì)生產(chǎn)流水線</span> </div> <div id="lmw1mi7ee" class="right_content"> <div id="lmw1mi7ee" class="art-cont"> <h1 class="art-title">如何設(shè)計(jì)生產(chǎn)流水線</h1> <div id="lmw1mi7ee" class="art-info"> 　　點(diǎn)擊次數(shù)： 3140次 </div> <div id="lmw1mi7ee" class="art-body"> <p><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">單一品種流水線組織設(shè)計(jì)的一般內(nèi)容有：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">① 確定流水線的生產(chǎn)節(jié)拍；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">② 組織工序同期化及工作地（設(shè)備）需要量；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">③ 確定流水線的工人需要量，合理地配備人數(shù)；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">④ 選擇合理的運(yùn)輸工具；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">⑤ 流水線生產(chǎn)的平面布置；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">⑥ 制定流水線標(biāo)準(zhǔn)計(jì)劃指示圖；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">⑦ 對(duì)流水線組織的經(jīng)濟(jì)效果進(jìn)行評(píng)價(jià)</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">方法/步驟</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">計(jì)算流水線的節(jié)拍</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線、自動(dòng)流水線</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">的節(jié)拍就是順序生產(chǎn)兩件相同制品之間的時(shí)間間隔。它表明了流水線生產(chǎn)率的高低，是流水線 z重要的工作參數(shù)。其計(jì)算公式如下：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">r=F/N</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">其中：r—流水線的節(jié)拍(分／件)，F(xiàn)—計(jì)劃期內(nèi)有效工作時(shí)</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:0px">7a686964616fe58685e5aeb931333337373538</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">間(分)，N—計(jì)劃期的產(chǎn)品產(chǎn)量(件)．這里：F＝F0K，F(xiàn)0—計(jì)劃期內(nèi)制度工作時(shí)間(分)，K—時(shí)間利用系數(shù)。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">確定系數(shù)K時(shí)要考慮這樣幾個(gè)因素：設(shè)備修理、調(diào)整、更換模具的時(shí)間，工人休息的時(shí)間。一般K取0.9—0.96，兩班工作時(shí)間K取0.95，則F為：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">F＝FOK＝306×2×8×0．95 ×60＝279072(分)</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">計(jì)劃期的產(chǎn)品產(chǎn)量N．除應(yīng)根據(jù)生產(chǎn)大綱規(guī)定的出產(chǎn)量計(jì)算外，還應(yīng)考慮生產(chǎn)中不可避免的廢品和備品的數(shù)量。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">當(dāng)生產(chǎn)線、生產(chǎn)線制造上加工的零件小，節(jié)拍只有幾秒或幾十秒時(shí)，零件就要采用成批運(yùn)輸，此時(shí)順序生產(chǎn)兩批同樣制品之間的時(shí)間間隔稱為節(jié)奏，它等于節(jié)拍與運(yùn)輸批量的乘積。流水線采取按批運(yùn)輸制品時(shí)，如果批量較大，雖然可以簡(jiǎn)化運(yùn)輸工作，但流水線的在制品占用量卻要隨之增大。所以對(duì)勞動(dòng)量大、制件重量大、價(jià)值高的產(chǎn)品應(yīng)采用較小的運(yùn)輸批量；反之，則應(yīng)擴(kuò)大運(yùn)輸?shù)呐俊?/span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">進(jìn)行工序同期化，計(jì)算工作地(設(shè)備)需要量</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線的節(jié)拍確定以后，要根據(jù)節(jié)拍來調(diào)節(jié)工藝過程，使各道工序的時(shí)間與流水線的節(jié)拍相等或成整數(shù)倍比例關(guān)系，這個(gè)工作稱為工序同期化。工序同期化是組織流水線的必要條件，也是提高設(shè)備負(fù)荷和勞動(dòng)生產(chǎn)率、縮短生產(chǎn)周期的重要方法。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">進(jìn)行工序同期化的措施有：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">① 提高設(shè)備的生產(chǎn)效率</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">。可以通過改裝設(shè)備、改變?cè)O(shè)備型號(hào)、同時(shí)加工幾個(gè)制件來提高</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">生產(chǎn)效率</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">② 改進(jìn)工藝裝備。采用快速安裝卡具、模具，減少裝夾零件的輔助時(shí)間；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">③ 改進(jìn)工作地布置與操作方法，減少輔助作業(yè)時(shí)間；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">④ 提高工人的工作熟練程度和效率；</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">⑤ 詳細(xì)地進(jìn)行工序的合并與分解。首先將工序分成幾部分，然后根據(jù)節(jié)拍重新組合工序，以達(dá)到同期化的要求，這是裝配工序同期化的主要方法。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">工序同期化以后，可以根據(jù)新確定的工序時(shí)間來計(jì)算各道工序的設(shè)備需要量，它可以用下式計(jì)算：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">m(i)=t(i)/r</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">式中：mi—第i道工序所需工作地?cái)?shù)(設(shè)備臺(tái)數(shù))，ti—第i道工序的單件時(shí)間定額（分）包括工人在傳送帶上取放制品的時(shí)間。一般來說，計(jì)算出的設(shè)備數(shù)不是整數(shù)，所取的設(shè)備數(shù)為大于計(jì)算數(shù)的鄰近整數(shù)。若某設(shè)備的負(fù)荷較大，就應(yīng)轉(zhuǎn)移部分工序到其它設(shè)備上或增加工作時(shí)間來減少設(shè)備的負(fù)荷。</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">計(jì)算工人需要量，合理配備工人</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">工業(yè)流水線、涂裝流水線線的工序數(shù)確定以后，就可計(jì)算流水線上的工人需要量。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">(1) 以手工勞動(dòng)和使用手工工具</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">為主的流水線工人需要量可用下式計(jì)算：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">pi=sigwi</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">式中： Pi—第i道工序工人需要量(人)， g—日工作班次， si—第i道工序工作地?cái)?shù)，wi—每個(gè)工作地同時(shí)工作人數(shù)（人）</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">p=Σm i=1pi=Σm i=1sigwi</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">這里 P為流水線操作工人總數(shù)(人)。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">(2)以設(shè)備加工為主的流水線工人需要量可采用下式計(jì)算：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">p=(1+b 100)Σm i=1Sig fi</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">式中：b—后備工人百分比，fi—第i道</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線上傳送帶的速度與長(zhǎng)度的計(jì)算</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">傳送帶運(yùn)行的速度(V)可由下式求得：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">V=s[]r(米/分)</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">式中s表產(chǎn)品間隔長(zhǎng)度。由上式可知節(jié)拍r為定值時(shí)，產(chǎn)品間隔長(zhǎng)度s越大，傳送帶運(yùn)行速度越大；s越小，V亦越小。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">產(chǎn)品間隔長(zhǎng)度的選取要根據(jù)具體情況來確定，其z小限度為0.7-0.8米，為照顧其它原因，還要給予附加的寬裕長(zhǎng)度。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線傳送帶的長(zhǎng)度可由右式計(jì)算：</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">L=mB+X</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">其中：L—傳送帶長(zhǎng)度，m—工序數(shù)，B—工序間隔長(zhǎng)度，X—傳送帶兩端附加富裕量。</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線平面布置設(shè)計(jì)</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線的平面設(shè)計(jì)應(yīng)當(dāng)保證零件的運(yùn)輸路線z短，生產(chǎn)工人操作方便，輔助服務(wù)部門工作便利，z有效地利用生產(chǎn)面積，并考慮流水線之間的相互銜接。為滿足這些要求，在流水線平面布置時(shí)應(yīng)考慮流水線的形式、流水線內(nèi)工作地的排列方法等問題。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">涂裝流水線、自動(dòng)化流水線的形狀有直線形、直角形、開口形、環(huán)形等。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線內(nèi)工作地的排列要符合工藝路線，當(dāng)工序具有兩個(gè)以上工作地時(shí)，要考慮同一工序工作地的排列方法。一般當(dāng)有兩個(gè)或兩個(gè)以上偶數(shù)個(gè)同類工作地時(shí)，要考慮采用雙列布置，將它們分列在運(yùn)輸路線的兩例。但當(dāng)一個(gè)工人看管多臺(tái)設(shè)備時(shí)，要考慮使工人移動(dòng)的距離盡可能短。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線的位置涉及到各條流水線間的相互關(guān)系，要根據(jù)加工部件裝配所要求的順序排列，整體布置要認(rèn)真考慮物料流向問題，從而縮短路線，減少運(yùn)輸工作量。總之，要注意合理地、科學(xué)地進(jìn)行流水生產(chǎn)過程空間組織。</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線標(biāo)準(zhǔn)計(jì)劃指示圖表的制定</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線上每個(gè)工作地都按一定的節(jié)拍重復(fù)地生產(chǎn)，所以可制訂出流水線的標(biāo)準(zhǔn)計(jì)劃指示圖表，表示出流水線生產(chǎn)的期量標(biāo)準(zhǔn)</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">、工作制度和工作程序等等，為生產(chǎn)作業(yè)計(jì)劃的編制提供依據(jù)。連續(xù)流水線的標(biāo)準(zhǔn)計(jì)劃指示圖表比較簡(jiǎn)單，只要規(guī)定整個(gè)流水線工作的時(shí)間與程序就可以了。間斷流水線的標(biāo)準(zhǔn)計(jì)劃指示圖表比較復(fù)雜，要規(guī)定每一工序的各工作地工作的時(shí)間與程序。</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">6</span><br /><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線經(jīng)濟(jì)效果指標(biāo)的評(píng)價(jià)</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">流水線的經(jīng)濟(jì)效果指標(biāo)主要有，產(chǎn)品產(chǎn)量增加額及增長(zhǎng)率，勞動(dòng)生產(chǎn)率及增長(zhǎng)速度</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">，流動(dòng)資金占用量的節(jié)約額，產(chǎn)品成本降低額及降低率，追加投資回收期，年度綜合節(jié)約額等等。除了上述數(shù)量指標(biāo)外，還要考慮一些不可定量的指標(biāo)，如勞動(dòng)條件</span><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; font-size:16px">，環(huán)境保護(hù)的改善等。</span><br /><span style="font-family:pingfang sc,lantinghei sc,microsoft yahei,arial,宋體,sans-serif,tahoma; 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